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Park Dental Research
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DigiLine® Direct-Print Aligners

Direct 3D Printing

Engineered from the digital file, not pressure-formed over a model.

DigiLine® aligners are directly 3D printed from a digital file. This manufacturing approach allows the aligner geometry to be created as designed rather than formed over a physical model.

Direct printing also enables greater control over the appliance itself, including variable thickness within a single aligner and localized design control to influence force delivery.

More Control Within the Aligner

Direct printing supports consistent geometry, engineered thickness, and localized design control to influence force delivery.

DigiLine direct-print clear aligner
DigiLine variable thickness aligner technology
Engineered Thickness

Targeted Force Delivery

Different areas of one aligner can be designed with different thicknesses.

Variable thickness gives the design greater control over where force is placed within the aligner. Specific areas can be engineered around the treatment needs of individual teeth instead of relying on one uniform tray thickness.

This built-in design control may reduce reliance on mechanical compensation such as composite attachments during early treatment stages.

Designed Into the Appliance

Variable thickness supports localized design control to influence force delivery while keeping the biomechanics within the aligner design itself.

Shape Recovery

Thermal Reactivation

A material designed to recover its intended form.

DigiLine® aligners incorporate shape-recovery properties that allow the material to be thermally reactivated with warm water. Reactivation helps the aligner recover its intended shape before reinsertion.

The combination of direct-print design and shape recovery is intended to support more consistent force behavior over time.

A Simple Daily Interaction

Thermal reactivation gives patients a straightforward way to help the aligner recover its intended form before wear.

DigiLine shape recovery and thermal reactivation
Patient wearing DigiLine clear aligners
Clinical Experience

Designed for Controlled Force Delivery and Fit

Consistent geometry and controlled force distribution support the treatment experience.

The direct-print approach is designed to maintain controlled appliance geometry and force distribution. It also avoids the uneven material deformation associated with pressure-forming over a model.

Controlled force delivery and shape-recovery properties are designed with patient comfort in mind, while reduced reliance on attachments may support a cleaner esthetic experience.

Reduced Reliance on Attachments

Localized design control may reduce reliance on composite attachments as the primary way to influence movement during early stages of treatment.

Connected Digital Workflow

Supported by Orchestrate 3D™

Comprehensive aligner services within the Park Dental Research digital workflow.

Orchestrate 3D™ enables Park Dental Research to provide comprehensive aligner therapy services, including treatment planning, data processing, and production.

Explore Orchestrate 3D

From Planning Through Production

DigiLine® works within a broader digital workflow that can support treatment planning, case processing, and appliance production.

Material and Regulatory

Purpose-Built for Direct-Print Aligners

Direct-print aligner technology with regulatory clearance.

The DigiLine® Direct Print Aligner System is FDA 510(k) cleared. The aligner material is biocompatible and incorporates shape-recovery properties designed for thermal reactivation.

These material characteristics work together with direct-print manufacturing to support the DigiLine® approach to engineered clear aligners.

DigiLine® by Park Dental Research

DigiLine® brings direct 3D-printed clear aligner technology into the Park Dental Research digital dentistry portfolio.

Ready to get started with DigiLine®? Create your DigiLabs account to submit and manage DigiLine cases through the new portal.

Register for DigiLabs

Interested in learning whether DigiLine® is a fit for your practice?

Contact Our Team

Prefer to talk? Call us at (800) 243-7372

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PDA Manufactures and Controls Every Part of the Aligner Fabrication Process

Park Dental Aligners are fabricated using 3D printing software, 3D printers, FDA cleared proprietary dental resin, FDA cleared aligner material and a state-of-the-art aligner laboratory. This means customer demands are met without delays and savings are transferred to the end user.

Benefits PDA Other Dental Aligners
Cost Efficient ✔️ ✖️
Convenient ✔️ ✔️
Comfortable ✔️ ✖️
High Quality Materials ✔️ ✔️
Advanced Technology ✔️ ✖️
Faster Results* ✔️ ✖️
Brighter Smile ✔️ ✖️
Stain & Crack Resistant ✔️ ✖️
Laser Engraved ✔️ ✖️

All our processes are scalable.

*Individual results may vary based on frequency of use. We recommend patients following the instructions outlined in the device guide for best results.